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| Simac
Masic & TSS bv provides solutions for complex industrial
turnkey automation projects, from small tooling for
LCD and PolyLED manufactures to a full automatic assembly
machine for waterpumps sealings. A broad range of inhouse
technologies makes it possible to do multi-discipline
projects:
- Assembly machines
- Production and reliability systems
- Laser welding, marking and trimming systems
- Vision inspection systems, complete with handling
- Vacuum solutions
- Glass-metal and glass-glass bonding systems
- Test and measurement systems
- Retrofit and upgrading of existing machines
A few samples
of the projects Simac provides are shown below, click
on the links.
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Waterpump
Sealing Assembly Machine |
| This
machine automatically assembles waterpump sealings.
The final product is build up out of 7 parts from metal,
rubber, plastic and carbon. In module A & B 2 sub-assemblies
are made. Through a buffer module, which can stack up
to 720 sub- assemblies, the sub-assemblies goes to the
final assembly module.On the final assembly module products
are cleaned, tested on leakage and tested on height
with predefined pressure. Every 5 seconds a product
is delivered by the assembly mechanisation.
The buffer
module can be filled automatic by module A and B or
manual. Every module can work standalone .
A PC is used for the communication with the different
modules for operating, error reporting and data collection. |
| Module A: Sub assembly A |
Module B: Sub assembly B |
Final Assembly and testing |
| Used
Technologies: |
| Module
A and B
- Feeding of parts with bulk-, bowl-
and linear feeders
- Feeding with trays for delicate
(carbon) parts
- Visual inspection of critical parts
- Assembly and transport on a rotary
table with product holders
- Dedicated PLC control unit
- Continuous check on proper assembly
of parts
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Final
Assebly module
- Final
assembly with a revet process
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Assembly and transport on a rotary table with product
holders
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Running in by rotating static and dynamic part
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Height test with predefined pressure
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Leakage test
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Marking of products by ink-jet printing
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Dedicated PLC control unit
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Impressor
- Standalone Inspectionsystem for Stamping Industry
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The
Impressor is a complete, compact vision inspection system,
espacially designed for the precision stamping industry.
It will be positioned between the press and reeler system.
It is capable of a 100% inspection of all critical dimensions
and other features such as shapes of products.
The Impressor
is equipped with a powerfull high speed PPT
Vision Impact system, which is a powerfull and flexible
system.
The transport
of the productstrip is continuous or incremental. Tension
on the strip can be adjusted and a loop-controlled buffer
with pulleys is standard. Detection of rejects may result
in stopping the press or in cutting out the rejected
part with an optional cutting mechanism. Fast change
over times for both tools and inspection program. Universal
setup for cameras, light-units, product guiding, transport,
etc. |
| Features:
- Up to 60 images (fps) per second
- Standard Inspection application
- Flat screen colour display
- Oil Seperator unit with container
- Loop-controlled buffer with max./min.
detection
- Universal lens holder for different
available lenses
- Different light units available as
backlight, strobelight, LED ringlight etc.
- Easy changeable product specific
tooling
- Attractive, robust industrial design
with doors for good accessibility.
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Universal
Welding Machine |
The
Universal Welding Machine (UWM) is a 4-axis contour
laser welding machine. An example where this UWM is
used is for welding 2 titan shells of a medicine pump
together. This medicine-pump will be implanted in the
human body.
The UWM is a universal weldingmachine
on which a fiber-optic and lens arrangement is mounted
on a 3-axis sled system (XYZ). The servomotors mounted
to the sleds, together with a controller, makes it possible
to have a positioning-repeatability smaller than 10
microns per axis. On the front of the machine a 4th
axis with servo is placed on which the product can be
clamped and rotated. |
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The
pulsed laser welds the parts together while the 4 axis's
follow the contour of the parts. A nozzle
mounted to the laserhead provides a protective gas shield
(different types of gas possible). This nozzle is programmable
so that the best welding environment can be achieved.
Easy exchange
of lenses makes it possible to have different focusdistances.
A CCD camera with an icon-generator makes it easy to
locate the weldingposition on the product.
The UWM's can be used for welding
all kind of products and will be supplied with a training
and service package.
Click
here to download the Brochure |
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